SAIL THE
Excellence

The reliability of our products is demonstrated by the thousands of sails we have produced since the beginning of our journey.

Our sails have successfully faced challenges such as the Vendée Globe, the Global Solo Challenge, and the harsh conditions of the North Atlantic during the Route du Rhum and the OSTAR.

Beyond these renowned races, we also take pride in the daily satisfaction and happiness of our cruising clients.
We dedicate the same level of care and quality control to every stage of the production process, whether it’s for a small Meteor or a large catamaran.

Every sail holds equal importance to us, and each one reflects the expertise we have accumulated over decades in the industry.
By choosing Powerplast, you select a partner committed to innovation, quality, and sustainability, ready to support you in your challenges with cutting-edge textile, technical, and technological solutions.

 
For cruising sails, we have developed a material that, while maintaining the performance characteristic of StringSail, prioritises durability. This is the primary request from cruising boat owners: years of sailing without worrying about sails tearing, delaminating, or losing their shape prematurely.
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For racing sails, our focus has been on maintaining long-term performance while minimising material weight. Filmless Lightning was designed specifically to meet these needs.
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The reliability and lightness of Filmless find their natural application in offshore racing. Reliability is what every boat owner seeks when demanding the highest speed from their boat in any condition.
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For Maxi yachts or boats requiring highly resistant materials, we designed the FilmlessStorm.
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Our Technology

We have developed a meticulous control system, the Powerplast Production System (PPS), which ensures complete oversight of the production process, guaranteeing both quality and customisation for every sail we create.

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Powerplast Production System → 5 STEP:
Testing
Testing
1
Skin
Skin
2
Fibers
Fibers
3
Room Condition
Room Condition
4
Pressure & temperature
Pressure & temperature
5
 
<p>Our Technology</p>
<p>Our Technology</p>
<p>Our Technology</p>
 
Our Products
Powerplast offers a range of cutting-edge materials for sails, each designed to meet specific needs in the nautical world.
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FilmAIR
 
Explore the evolution of a material that shaped sailing history. From America’s Cup races to coastal yachts, Powerplast combines technology and performance to tackle extreme challenges. Discover what makes reinforced Mylar film unique for racing sails.
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Filmless
lightning
 
Discover Filmless Lightning, Powerplast’s latest innovation. Lightweight and durable, it’s ideal for high-performance sails. Its reinforced taffeta enhances strength, customization, and bias stability. Available in three colors, it blends functionality and aesthetics for racing performance
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Filmless
Original
 
Filmless Original is the first filmless taffeta developed by Powerplast, introduced in 2011. Since its launch, it has been widely adopted worldwide, with over 200,000 m² of sails produced, delivering consistently excellent performance. Today, it is a benchmark product for offshore sails and is suitable for club racing, offshore competitions, and blue-water cruising.
 
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Filmless
STORM
 
Discover our Filmless Storm, the Heavy Load version of our Filmless Original, enhances durability with reinforced taffeta, increasing abrasion resistance by 50%. Designed for high-load sails, it ensures reliable, long-lasting performance on large vessels.
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Filmless
breeze
 
For over 6,000 years, sailing has been a symbol of sustainable navigation. But true sustainability goes beyond wind power. We minimize environmental impact in production, delivering low-impact sails for a greener future.
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Filmless
FUSIONE
 
Filmless FUSIONE is an innovative product developed by Powerplast in collaboration with the Politecnico di Milano. This lightweight material is specifically designed for racing boats, offering a unique combination of softness and stability, thanks to the use on multiwalls Carbon Nanotubes
 
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Structural

Thanks to the high versatility of our Powerplast Production System, we can offer a high level of customisation for our products. 

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<p>Structural</p> <p>Structural</p> <p>Structural</p>
Structural:
Technical Fabrics
Thanks to the high versatility of our Powerplast Production System, we can offer an high customization level of the products. It can be a tailored sailcloth for customers’ need or a technical textile designed for any other use.
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Structural:
Shade Sails
We have recently designed and manufactured a new product, PowerplastPVC, suitable for shade sails and tensile structure. This material has been proven to be reliable, offering an outstanding strength-to-weight ratio compared to other products currently on the market.
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Case Study

Our gallery is a curated selection of projects, accompanied by the direct voices of our customers. It is a concise yet authentic showcase that captures their satisfaction, enthusiasm, and results, offering first-hand testimonials from those who have chosen the reliability and quality of Powerplast.

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Filmless Original Regata Offshore Zoomsail
Carribean 600: one of the most challenging regatta in the world,
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Filmless Fusion Regata south sail
FilmlessFusion: resistant as Mylar film but softer,
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Filmless Breeze Mura Regata Offshore
Designed by Andrea Mura, skipper of the boat, and made out of our Powerplast FilmlessBreeze,
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